Client: Addelec
Location: Morven Roadhouse, QLD
Budget: Not disclosed
Date: December 2024
Services Provided:
- Civil Works
- Underground Reticulation
- Switch Board Installations
- EV Charger Installation
- Power and Data Installation and Termination
- New Property Pole + Removal of Obsolete Pole
Project Overview
Addelec engaged our team to deliver a full-scale infrastructure installation at the Morven Roadhouse, QLD, focused on deploying ABB EV charging systems and supporting electrical upgrades. The scope of work included:
- Installation of a new 300A Main Switch Board for both the Roadhouse and the new EV charger infrastructure
- New underground mains supply from Ergon via a newly installed property pole
- Underground power supply to one eLumina 200kW charger (with inbuilt battery) and one ABB 22kW AC charger
- Installation of both chargers
- Installation of lighting with PE cell on a 6-meter street pole
- CCTV setup featuring a 270° fisheye camera
- Data network installation and termination using Cat6a shielded cabling
- All trenching works
- Supply and installation of a new electrical property pole
- Concrete foundations for chargers and MSB
- Supply and installation of a new concrete parking slab (15m x 5.4m x 0.2m)
- Backfill and compaction of trenches
- Line marking of the site
- Temporary fencing and waste disposal for the site
Challenges & Solutions
Challenge | Solution |
Site located 711km from our home office, requiring complex logistics | Coordinated delivery schedules with Addelec and mobilized tools and equipment efficiently to and from site |
Original installation location was obstructed by a newly built parking slab and toilet block | Communicated with the site owner and Addelec to propose and gain approval for an alternative location, allowing the project to proceed without delay |
Roadhouse shared the same power supply and needed to remain operational | Implemented staged work zones, clear signage, and arranged a backup generator to maintain power during changeover |
Trenching crossed a path used by large cattle road trains | Engaged a civil expert to manage digging and re-compaction to prevent slumping |
Coordination with DNSP (Ergon) for power integration | Scheduled activities in advance and maintained proactive communication |
DNSP raised issues with CT metering and connection requirements, causing delays | Invested additional time and made multiple return trips to resolve concerns and ensure compliance, leading to successful CT metering connection |
Limited power supply from DNSP (only 50A additional available) | Addelec supplied an eLumina 200kW battery-integrated EV fast charger, capable of delivering 204kW charging with just 10–40kW input |
Outcome
The project was delivered on time, with the exception of a partial delay related to DNSP approvals for the chargers. All technical and operational requirements were met. The infrastructure now supports high-speed EV charging, enhanced lighting and surveillance, and robust data connectivity. The Roadhouse remained functional throughout the build, with only a planned 4-hour shutdown.
Client Benefit
The upgraded site offers improved safety, modern amenities, and future-ready EV infrastructure. Seamless coordination and execution ensured minimal disruption and maximum value for Addelec and the end customer, NRMA.
Additional Information
Photos from the site showcase the quality and precision of the completed work. This successful deployment sets a benchmark for future regional infrastructure projects.
Tagline
Efficient, future-ready infrastructure delivered with precision—711km from home base, zero compromise on quality.
